{"id":26730,"date":"2025-05-14T15:45:28","date_gmt":"2025-05-14T07:45:28","guid":{"rendered":"http:\/\/www.liandafiltration.com\/?page_id=26730"},"modified":"2025-07-24T09:41:20","modified_gmt":"2025-07-24T01:41:20","slug":"high-throughput-material-252plus","status":"publish","type":"page","link":"https:\/\/www.liandafiltration.com\/pt\/produto\/malha-de-arame-tricotada\/high-throughput-material-252plus\/","title":{"rendered":"enchimento de alto rendimento (HTS)"},"content":{"rendered":"
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enchimento de alto rendimento (HTS)<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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high throughput (HTS)filler252plus<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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High flux (HTS) packing 252plus is a low-pressure drop, high-flux gauged packing with a specific surface area of 252m2\/m3 and a void ratio of 97%. The pressure drop per theoretical plate is 30-50% lower than that of conventional stainless steel perforated-plate corrugated gauged packing, and the volume of liquid holding capacity is about 8-15% of the volume of the packing. Its anti-pollution performance is good, due to the free cross-section is larger, the flow film is more uniform, so the degree of contamination is lower than other fillers. Slight surface adhesion generally does not affect the efficiency. Liquid load up to 0.2m3\/(m2.h), the amplification effect is not obvious.<\/p>

High flux (HTS) packing 252plus appropriate increase in aperture rate, so that the metal plate corrugated on both sides of the wetting area increases, vapor-liquid contact exchange is more adequate to improve the utilization rate of the filler specific surface area, and thus has a high mass transfer efficiency; filler straight edge corrugated and beveled edge corrugated alternating combination of the structure of the steam-liquid two-phase disturbance to enhance the degree of mass transfer power to improve the mass transfer resistance, so that the two adjacent The vapor-liquid phase flow path between the two adjacent packing layers is more smooth, reducing the circulation resistance of the vapor-liquid two-phase droplets, thus having the advantages of high flux and low pressure drop. Further improve the processing capacity and mass transfer efficiency. Therefore, the resistance is greatly reduced, applicable to the transformation of ordinary packing tower. But ordinary stainless steel orifice plate corrugated packing is not suitable for processing viscosity, easy to polymerize or suspended materials, cleaning is also more difficult.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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2\u3001 Product Comparison<\/p>

252Yplus regular packing and conventional ordinary 250Y orifice plate corrugated packing, the difference lies in 252Yplus orifice plate corrugated packing more than a straight edge, and it is this structure above the change, make the new plus regular packing 252Yplus orifice plate corrugated packing in the performance of the above than the ordinary conventional stainless steel orifice plate corrugated packing, increase the processing capacity, reduce the pressure drop, and the new plus regular packing 252Yplus orifice plate corrugated packing. This is why more users are now choosing the new plus regular packing orifice plate corrugated packing.<\/p>

3\u3001Application<\/p>

252YPlus corrugated packing and other series of PLUS regular packing: the products are mainly used in oil field oil and gas treatment, three-phase separator agglomerator, petrochemical industry, such as lubricating oil-type depressurization tower, fuel oil-type depressurization tower.<\/p>

(1) Mainly solve the bottleneck effect of the regular packing tower: in the same diameter of the regular packing tower, when a certain section of the filling production of the flooding point percentage is high, Plus corrugated packing can be used instead of conventional corrugated regular packing;<\/p>

(2) Improve the vacuum at the bottom of the decompression tower: Improve the vacuum at the bottom of the decompression tower can improve the extraction rate of the decompression tower, reduce the polymerization of the materials at the bottom of the tower, reduce the temperature of the decompression furnace or the reboiler, etc., so the use of low-pressure drop packing and low-pressure drop of the whole tower parts is imperative;<\/p>

(3) energy saving, efficiency: when the atmospheric or pressurized tower behind the compressor, the use of low-pressure drop packing can reduce the tower pressure drop, so that the top operating pressure is slightly higher than the design value, which can reduce the compressor’s compression ratio, to achieve energy saving. If the operating pressure at the top of the tower remains unchanged, the lowering of the pressure at the bottom of the tower can improve the extraction rate of the components, realizing efficiency gains.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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enchimento de alto rendimento (HTS)352plus<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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352YPlus corrugated packing is a low-pressure drop, higher flux of the regular packing, specific surface area of 352m2\/m3, void ratio of 95%, each theoretical plate pressure drop than the conventional stainless steel orifice plate corrugated regular packing is reduced by 30-50%, the amount of liquid holding capacity of about 8-15% of the volume of the packing. Its anti-pollution because the free cross-section is larger, flow film is more uniform, so it is not more than other filler by pollution. Slight surface adhesion generally does not affect the efficiency. Liquid load up to 0.2m3\/(m2.h), the amplification effect is not obvious.<\/p>

352yplus aperture plate corrugated packing appropriate increase the aperture rate, so that the metal plate corrugated area on both sides of the wetting, vapor-liquid contact exchange is more adequate, ** to improve the utilization of the filler surface area, and thus has a high mass transfer efficiency; filler straight edge corrugated and tilted corrugated alternating combination of structures, strengthen the degree of vapor-liquid two-phase perturbations to improve the mass transfer impetus to reduce mass transfer resistance, so that the adjacent two The vapor-liquid phase flow path between the two adjacent packing layers is more open, reducing the circulation resistance of the vapor-liquid two-phase drop, so it has the advantages of high flux and low pressure drop. Further improve the processing capacity and mass transfer efficiency. Therefore, the resistance is greatly reduced, applicable to the transformation of the regular packing tower occasions. But ordinary stainless steel orifice plate corrugated packing is not suitable for processing viscosity, easy to polymerize or suspended materials, cleaning is also more difficult.<\/p>

2\u3001 Product Comparison<\/p>

352Yplus regular packing and conventional ordinary 350Y orifice plate corrugated packing compared to the difference lies in the 352yplus orifice plate corrugated packing more than a straight edge, and it is this structure above the change, making the new plus regular packing 352yplus orifice plate corrugated packing in the performance above than the ordinary conventional stainless steel orifice plate corrugated packing, increase the processing capacity, reduce the pressure drop, and so on. This is why more users are now choosing the new plus regular packing orifice plate corrugated packing.<\/p>

3\u3001Application<\/p>

352YPlus corrugated packing and other series of PLUS regular packing: the products are mainly used in oil field oil and gas treatment, three-phase separator agglomerates, petrochemical industry, such as lubricating oil type pressure reducing tower, fuel oil type pressure reducing tower.<\/p>

(1) Mainly solve the bottleneck effect of the regular packing tower: in the same diameter of the regular packing tower, when a certain section of the filling production of the flooding point percentage is high, Plus corrugated packing can be used instead of conventional corrugated regular packing;<\/p>

(2) Improve the vacuum at the bottom of the decompression tower: Improve the vacuum at the bottom of the decompression tower can improve the extraction rate of the decompression tower, reduce the polymerization of the materials at the bottom of the tower, reduce the temperature of the decompression furnace or the reboiler, etc., so the use of low-pressure drop packing and low-pressure drop of the whole tower parts is imperative;<\/p>

(3) energy saving, efficiency: when the atmospheric or pressurized tower behind the compressor, the use of low-pressure drop packing can reduce the tower pressure drop, so that the top operating pressure is slightly higher than the design value, which can reduce the compressor’s compression ratio, to achieve energy saving. If the operating pressure at the top of the tower remains unchanged, the lowering of the pressure at the bottom of the tower can improve the extraction rate of the components, realizing efficiency gains.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"enchimento\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"enchimento\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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high throughput (HTS)filler452plus<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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1\u3001 Product introduction<\/p>

452YPlus corrugated packing is a low-pressure drop, higher flux of the regular packing, specific surface area of 452m2\/m3, void ratio of 93%, each theoretical plate pressure drop than the conventional stainless steel orifice plate corrugated regular packing is reduced by 30-50%, the amount of liquid holding capacity of about 8-15% of the volume of the packing. Its anti-pollution because the free cross-section is larger, flow film is more uniform, so it is not more than other filler by pollution. Slight surface adhesion generally does not affect the efficiency. Liquid load up to 0.2m3\/(m2.h), its amplification effect is not obvious.<\/p>

452yplus aperture plate corrugated packing appropriate to increase the aperture rate, so that the metal plate corrugated area on both sides of the wetting, vapor-liquid contact exchange is more adequate, ** to improve the utilization of the filler surface area, and thus has a high mass transfer efficiency; filler straight edge corrugated and tilted corrugated alternating combination of structures, strengthen the degree of vapor-liquid two-phase perturbation to increase the impetus to improve the mass transfer, reduce the resistance to mass transfer, so that the two neighboring The vapor-liquid phase flow path between the two adjacent packing layers is more open, reducing the circulation resistance of the vapor-liquid two-phase drop, so it has the advantages of high flux and low pressure drop. Further improve the processing capacity and mass transfer efficiency. Therefore, the resistance is greatly reduced, applicable to the transformation of the regular packing tower occasions. But ordinary stainless steel orifice plate corrugated packing is not suitable for processing viscosity, easy to polymerize or suspended materials, cleaning is also more difficult.<\/p>

2\u3001 Product Comparison<\/p>

452Yplus regular packing and conventional ordinary 450Y orifice plate corrugated packing compared to the difference lies in 452yplus orifice plate corrugated packing more than a straight edge, and it is this structure above the change, making the new plus regular packing 452yplus orifice plate corrugated packing in the performance of the above than the ordinary conventional stainless steel orifice plate corrugated packing, increase the processing capacity, reduce the pressure drop, and so on. This is why more users are now choosing the new plus regular packing orifice plate corrugated packing.<\/p>

3\u3001Application<\/p>

452YPlus corrugated packing and other series of PLUS regular packing: the products are mainly used in oil field oil and gas treatment, three-phase separator agglomerates, petrochemical industry, such as lubricating oil type pressure reducing tower, fuel oil type pressure reducing tower.<\/p>

(1) Mainly solve the bottleneck effect of the regular packing tower: in the same diameter of the regular packing tower, when a certain section of the filling production of the flooding point percentage is high, Plus corrugated packing can be used instead of conventional corrugated regular packing;<\/p>

(2) Improve the vacuum at the bottom of the decompression tower: Improve the vacuum at the bottom of the decompression tower can improve the extraction rate of the decompression tower, reduce the polymerization of the materials at the bottom of the tower, reduce the temperature of the decompression furnace or the reboiler, etc., so the use of low-pressure drop packing and low-pressure drop of the whole tower parts is imperative;<\/p>

(3) energy saving, efficiency: when the atmospheric or pressurized tower behind the compressor, the use of low-pressure drop packing can reduce the tower pressure drop, so that the top operating pressure is slightly higher than the design value, which can reduce the compressor’s compression ratio, to achieve energy saving. If the operating pressure at the top of the tower remains unchanged, the lowering of the pressure at the bottom of the tower can improve the extraction rate of the components, realizing efficiency gains.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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\n\t\t\t\tPar\u00e2metros t\u00e9cnicos\t\t\t\t<\/h3>\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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modelo<\/p><\/div><\/div><\/td>

Specific surface area m2\/m3<\/p><\/div><\/div><\/td>

Taxa de vazio%<\/p><\/div><\/div><\/td>

Bee high H mm<\/p><\/div><\/div><\/td>

N\u00famero de quadros te\u00f3ricos<\/p><\/div><\/div><\/td>

depressor MPa\/m<\/p><\/div><\/div><\/td>

F-factor m\/s.(kg\/m)<\/p><\/div><\/div><\/td><\/tr>

JDL125Y<\/p><\/div><\/div><\/td>

125<\/p><\/div><\/div><\/td>

98.5<\/p><\/div><\/div><\/td>

24<\/p><\/div><\/div><\/td>

1-1.2<\/p><\/div><\/div><\/td>

1.5X10⁻⁴<\/p><\/div><\/div><\/td>

3<\/p><\/div><\/div><\/td><\/tr>

JDL252Y<\/p><\/div><\/div><\/td>

250<\/p><\/div><\/div><\/td>

97<\/p><\/div><\/div><\/td>

12<\/p><\/div><\/div><\/td>

2-3<\/p><\/div><\/div><\/td>

1.5-2x10⁻⁴<\/p><\/div><\/div><\/td>

2.6<\/p><\/div><\/div><\/td><\/tr>

JDL352Y<\/p><\/div><\/div><\/td>

350<\/p><\/div><\/div><\/td>

95<\/p><\/div><\/div><\/td>

8<\/p><\/div><\/div><\/td>

3.5-4<\/p><\/div><\/div><\/td>

1.5x10⁻⁴<\/p><\/div><\/div><\/td>

2<\/p><\/div><\/div><\/td><\/tr>

JDL452Y<\/p><\/div><\/div><\/td>

450<\/p><\/div><\/div><\/td>

93<\/p><\/div><\/div><\/td>

6.5<\/p><\/div><\/div><\/td>

4-4.5<\/p><\/div><\/div><\/td>

1.8x10⁻⁴<\/p><\/div><\/div><\/td>

1.5<\/p><\/div><\/div><\/td><\/tr>

JDL752Y<\/p><\/div><\/div><\/td>

752<\/p><\/div><\/div><\/td>

91.5<\/p><\/div><\/div><\/td>

4.0-4.2<\/p><\/div><\/div><\/td>

5-7<\/p><\/div><\/div><\/td>

2.0x10⁻⁴<\/p><\/div><\/div><\/td>

1.35<\/p><\/div><\/div><\/td><\/tr><\/tbody><\/table><\/div><\/div>\n<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Nota: Os par\u00e2metros acima podem ser optimizados e personalizados de acordo com as condi\u00e7\u00f5es de trabalho.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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\n\t\t\t\tFAQ\t\t\t\t<\/h3>\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\n \n \n <\/span>\n\n \n What is the difference between high pass packing and ordinary corrugated packing?<\/span>\n\n \n
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High-pass packing adopts an improved corrugated structure (such as longitudinal grooves, diverter channels, and oblique wave angle design), which has a higher flooding point, lower pressure drop, and stronger liquid distribution ability than traditional packing. It is particularly suitable for high liquid load or high gas velocity occasions.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

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\n \n \n <\/span>\n\n \n In what cases should high-pass fillers be used?<\/span>\n\n \n
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When the processing load in the tower is large, the pressure drop requirement is low, or the system needs to save energy and reduce consumption, such as in atmospheric\/reduced pressure distillation, amine liquid decarbonization tower, VOC absorption tower, etc., it is recommended to use high-flux fillers.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

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\n \n \n <\/span>\n\n \n How long is the service life? Is it corrosion resistant?<\/span>\n\n \n
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Depends on the use conditions. 316L, Hastelloy, titanium and other materials are used to resist a variety of strong acids and alkalis, and the service life can reach 8-10 years under normal use.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

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\n \n \n <\/span>\n\n \n How to judge whether the performance of the filler has declined?<\/span>\n\n \n
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If the pressure drop in the tower is found to increase, the product separation degree is reduced, the processing volume is reduced or the energy consumption is increased, it is recommended to stop the tower to check for scaling on the packing surface or distributor failure.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

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\n \n \n <\/span>\n\n \n Can high pass fillers be customized?<\/span>\n\n \n
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Yes. LiandaFiltration provides a full range of customized services including corrugation angle, plate thickness, material, and module size to ensure precise matching with the customer's tower and working conditions.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n