Wave Wire Mesh Demister
Wave Wire Mesh Demister
The corrugated wire mesh demister is a highly efficient corrugated wire mesh demister designed for towers and gas-liquid separation equipment. It is made of multiple layers of corrugated stainless steel wire mesh or synthetic fiber wire mesh stacked in an interlaced manner. Through special weaving and molding processes, regular gas-liquid collision and aggregation channels are formed to achieve efficient capture of fine droplets. Whether it is a spray tower at room temperature and low pressure, or a chemical reaction system at high temperature and high corrosion, it can provide a stable and reliable demisting effect.
Technical parameters
parameter | Specification range |
Material | 316L stainless steel wire mesh / PP, PTFE synthetic fiber mesh |
Wire diameter | 0.15–0.30 mm (customizable) |
Wave height (ripple height) | 5–20 mm (optimized for gas-liquid contact) |
thickness | 50 mm, 100 mm, 150 mm (customized according to load) |
void ratio | 90%–95% |
Separation efficiency | ≥98% (for 3–5μm droplets) |
pressure drop | 100–300 Pa (depending on air velocity and mesh thickness) |
working temperature | –40°C to +350°C |
Installation method | Clip-on, flange clamping, tray support, multi-section assembly |
Shape support | Round, rectangular, oval, special-shaped customization |
Note: The above parameters can be optimized and customized according to working conditions.
Product Features and Benefits
High-efficiency demisting performance
The multi-layer wave wire mesh mist eliminator structure allows gas and liquid to collide and aggregate multiple times, quickly remove fine droplets, and ensure that the downstream system is dry and clean.
Low pressure drop design
The orderly arrangement of the corrugated channels maximizes the ventilation cross-section, and the pressure drop is significantly lower than that of the traditional flat mesh demister, saving fan or pumping energy consumption.
Corrosion and high temperature resistance
The 316L stainless steel and PTFE composite mesh meet the long-term stable operation of various acid, alkali, high humidity and high temperature conditions in the range of -40℃ to 350℃.
Modular and convenient maintenance
Supports detachable buckle or flange structure, quick disassembly and replacement on site, simple maintenance, no need to stop the tower for long-term disassembly and assembly.
Economical and durable
The material and process costs are reasonable, the service life can reach 3-5 years, and the comprehensive cost is lower than that of disposable demisters, which is suitable for industrial batch applications.
Product application industry
Chemical and fine chemicals: desulfurization and denitrification towers, acid mist absorption towers, solvent recovery towers and other corrugated mesh demister occasions
Petroleum refining: atmospheric/vacuum distillation tower top demisting, cracking gas washing tower pretreatment
Boiler and environmental protection: boiler feed water deoxygenation tower, flue gas spray washing tower demisting, improve the life of the heat exchanger
Pharmaceutical and biological: fermentation tank gas outlet demisting, sterile gas purification system
Food and beverage: drying tower, spray dryer inlet demisting, protection of pump valves and pipelines
FAQ
LiandaFiltration can provide professional selection calculations and free solutions for selecting mesh material, wire diameter, wave height and thickness according to tower diameter, gas velocity, droplet concentration and operating temperature.
It can be cleaned with a low-pressure water gun, or PTFE materials can be immersed in ultrasonic and neutral detergents. After cleaning, it can be restored to its performance by drying naturally.
Typical installation height 50–150 mm; under normal operating conditions, it is recommended to inspect every 12–24 months and replace every 3–5 years.
Support customized drawings, including circular, rectangular, segmented and special sizes, with one-on-one engineer follow-up throughout the process.
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Wire Mesh Packing
